Plant Wide Oscillations Monitoring


..algorithm based systematic assessment / diagnosis of process oscillations across plant.

technical features

* Offline Data Read : Automatically reads recent trends for pre-defined set of crucial process variables from plant DCS (Historian) for required date/time period – on demand or as scheduled task.

* Data Health Index : detects and highlights bad, missing, outlier data. Generates single Data Health Index to show confidence for further usage.

* Oscillations Assessment : advanced variance analysis on process variables, checks for noise (random uncontrollable disturbances), analysis for variable frequencies, correlates oscillations and detects lead-lags for cascading effect. several KPIs including Non-Linearity Index, CoV, % deviation, FrequencyIndex -etc – graphical summary of overall NL Index for section/equipment wise groups of process variables /section /department /plant performance

* Oscillations Diagnosis : Advanced analytics like classification of reasons based on NL Index,  diagnosis for controller tuning issues, control valve / damper abnormalities, support equipment saturation issues, external disturbances and more… – based on scientifically proven algorithms

* Powerful Visualization : Innovative and User friendly graphical display of results which can be summarized and customized based on relevance at different levels (Chief/Manager/HoD/Engineer/Supervisor..) and different groups (plant, unit, section, equipment…). 

tool features 

* Installable on stand alone PC or accessible on plant intranet or can be configured on cloud (for remote assessment)

* Double authenticated secured communication with automation server.

* Compatible with different DCS setups from variety of automation OEMs and OPC compliant automation systems.

* Does not access real time plant DCS and does not disturb plant operation

* Data for Configurable set of Process variables can be extracted in any usable format for Designated period of time.

* Data collection can be setup as automatic scheduled task and data processing and reporting is run automatically after that.

* Customized configuration settings using same variable TAG names as used in plant DCS.

* AUTO reporting, email and SMS facility for highlighting issues.

? Want to Understand more – call us for ONE day training on “Process Oscillations Monitoring and Control
? Want to Assess plant status – contact us for OPTIMakx-SERVICE (Two plant wide Audits/Year + 1 day Training).  Process experts using the tool will provide Oscillations Check-up of important Process Variables affecting Production/Energy Consumption, diagnosis for major issues and suggestions for improvement. 
? Want to Update often – get the benefits of continuously improving tool/ algorithms and benchmarking with best in your process/industry.  Access multi-user / unlimited analysis option with OPTIMakx -CLOUD on internet.
? Want to Use regularly – install & assess plant health on timely basis, configure to your needs, customize to your plant and run on your PC/intranet on demand/ as scheduled and get the snap shot of Severely Oscillation Variables and manage them systematically with OPTIMakx –PRODUCT. Unique and new decision support tool.

Give us chance to bring this productive process HEALTH monitoring TOOL to your plant.